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Electrically Charged Raindrops May Damage Protective Coatings on Metal Structures

New research suggests that electrically charged water droplets, not just physical impact or acidity, may contribute to the degradation of protective coatings on metal structures. This phenomenon could explain long-term coating failures on historical structures.

Protective coatings on metal structures like the Golden Gate Bridge require constant maintenance due to environmental wear, primarily attributed to rainfall. While physical scratching and acidic components of raindrops have been considered the main causes of degradation, a recent study proposes static electricity as an additional factor.

Water droplets can accumulate an electric charge as they slide across surfaces. When these charged drops fall onto coated metals, they can create micro-discharges that breach protective coatings and damage the underlying metal. This process, known as triboelectric charging, was previously thought to be exclusive to solids.

Researchers demonstrated this by dropping electrified water droplets onto Teflon-coated copper. While a few dozen drops caused no visible damage, 3,000 electrified droplets led to significant wear, with the water penetrating the coating and pitting the copper. In contrast, non-electrified water had no corrosive effect.

The study found that as droplets slide, they acquire a small positive charge. The electrical potential difference between the droplet and the metal can exceed 1,000 volts, causing damage even with minuscule charges (0.2 to 2.0 nanocoulombs).

While commercial coatings on modern vehicles are typically thicker and less susceptible, this mechanism could explain the long-term failure of coatings on historical structures. The findings suggest that the electrical state of water droplets is a crucial factor in corrosion, potentially leading to new approaches in designing more resistant materials.

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Smithsonian Magazine